昆山瑞腾精密自动化有限公司

昆山瑞腾精密自动化有限公司

产品名称:东京计器TOKYOKEIKI单向阀C5G-825-JA-S160

产品型号:C5G-825-JA-s160

产品报价:3800

产品特点:东京计器TOKYOKEIKI单向阀C5G-825-JA-S160 ,在一般情况下液压油可以向两个方向自由流动,通过外部的先导压力可关闭两个方向的流动。英文品名:Pilot operated check valves。适用液压油 :石油类液压油、水乙二醇类液压油。

C5G-825-JA-s160东京计器TOKYOKEIKI单向阀C5G-825-JA-S160的详细资料:

东京计器TOKYOKEIKI单向阀C5G-825-JA-S160直角式单向阀详解
Tokyokeiki(东京计器,原TOKIMEC东机美)C5G-825-JA-S160 是一款 直角式单向阀,隶属于东京计器C5G系列,核心功能是控制液压油单向流通、防止反向逆流,适配中高压液压系统,凭借日本原厂精密制造工艺,具备高可靠性、低压力损失的特点,广泛应用于各类工业液压设备中。

一、型号完整拆解(C5G-825-JA-S160)

该型号各代码段对应具体规格,明确产品结构、安装标准及核心参数,具体解析如下:

(F3)-C5G-825-(S3)-JA-(11)-(S160)-(M)
(1)(2) (3)  (4)     (5)     (6) (7)

直角型单向阀(板式安装型) C2G/C5G
Angle type check valves (subplate mounting type)
(1)适用液压油:
 无记号:石油类液压油、水乙二醇类液压油
 F3:磷酸酯类液压油
(2)直角型单向阀 (板式安装型)
(3)尺寸规格标称
 参照[规格]
东京计器 C5G-825-JA-S160 板式直角单向阀TOKYOKEIKI
(4)开启压力:0.035MPa
(5)设计编号:只在型号为 C2G-805 时标注 JA
(6)特型编号:
 S51:带阀开度调节机构(适用于 C2G-805)
  S160:带阀开度调节机构(适用于 C2G-815 以及 C5G-825)
 (注)特型编号 S51,S160 的Ma.使用压力为 14MPa
(7)阀安装螺栓的种类:
 C2G-805,C2G-815,C5G-815 可以使用没有记号的公制螺纹和统一螺纹。
   C5G-825 如下:
  无记号:统一螺纹(3/4-10UNC)
M:公制螺纹(M20)


东京计器TOKYOKEIKI单向阀C5G-825-JA-S160

二、核心技术参数

该单向阀专为中高压液压系统设计,参数贴合东京计器精密制造标准,具体如下:
参数名称
具体规格
产品类型
直角式单向阀(单向流通,反向截止)
公称通径
适配NG10规格(贴合ISO 4401-05安装标准)
开启压力
1.60 MPa(16 bar)(由S160代码指定)
额定压力
35 MPa(350 bar)(适配中高压系统)
max.流量
约80 L/min(适配中大流量工况)
适用介质
矿物油、水-乙二醇(标准型)
工作油温
-20°C ~ +80°C
安装方式
直角式安装,贴合ISO 4401-05(CETOP 5)安装面
阀体材质
高强度铸铁(耐腐蚀、抗高压,延长使用寿命)
密封材质
NBR丁腈橡胶(适配常规液压油,密封性能可靠,防止内漏)

三、结构特点与核心功能

1. 结构特点

  • 直角式结构:进出油口呈直角布局,适配液压系统中管路转向安装需求,节省安装空间,同时优化流道设计,减少油液流动阻力,降低系统能耗。

  • 精密密封设计:阀芯与阀体采用高精度配合,搭配NBR密封组件,内泄漏极小,可有效保持回路压力,适配保压回路需求。

  • 叠加式兼容安装:JA安装面符合国际标准,可直接叠加在电磁阀或液压阀块上,无需额外管路,安装便捷且美观,适配东京计器及其他兼容品牌的液压单元。

  • 高可靠性:日本原厂制造,关键部件采用高强度材质,抗冲击、耐高压,可适应频繁启停的工况,使用寿命长。

2. 核心功能

  • 单向流通控制:仅允许液压油从进油口(P口)正向流向出油口(A口),反向流动时自动截止,防止油液逆流损坏液压泵、控制阀等核心部件,是液压系统的基础保护元件。

  • 回路保压:通过反向截止功能,可辅助保持液压回路中的压力稳定,避免因压力泄漏导致执行元件(如油缸、液压马达)位置偏移。

  • 低压力损失:优化的流道设计配合精准的开启压力设定,在确保单向截止可靠性的同时,减少油液流动过程中的压力损失,提升系统运行效率。

四、典型应用场景

该型号单向阀凭借35MPa高压适配性、中大流量特性及直角式安装优势,广泛应用于各类中高压液压系统,尤其适配:
  • 工业机械:注塑机、压铸机、液压机的液压回路,用于防止油液逆流、保护液压泵及执行元件。

  • 机床设备:各类精密机床(如磨床、铣床、加工中心)的液压系统,辅助保持回路压力,确保机床运行精度。

  • 工程机械与船舶液压系统:适配高压工况,防止油液逆流导致的设备故障,提升系统稳定性。

  • 其他中高压液压单元:各类定制化液压站、自动化生产线的液压回路,作为基础逻辑控制元件,保障系统正常运行。

五、安装与使用要点

  • 安装方向:需严格按照阀体上的箭头标识安装,确保液压油正常流动方向与箭头方向一致,否则会截断油液正常流动,无法实现单向控制功能,甚至损坏设备。

  • 安装固定:采用ISO 4401-05标准安装面,螺栓紧固扭矩需控制在12~15 N·m,确保安装牢固,避免运行过程中因振动导致松动、泄漏。

  • 油液清洁度:建议油液清洁度达到NAS 7级以上,配备10~25μm过滤器,防止杂质进入阀芯与阀体间隙,导致卡滞、密封损坏,影响单向截止功能。

  • 油温控制:运行过程中需将油温控制在-20°C ~ +80°C范围内,避免油温过高导致密封件老化、油液粘度下降,影响密封性能和使用寿命。

  • 介质适配:仅可使用适配的矿物油、水-乙二醇介质,禁止使用腐蚀性油液,防止阀体、密封件腐蚀损坏。

  • 维护检查:定期检查阀芯动作灵活性,若出现卡滞、泄漏等情况,需及时拆卸清洗或更换阀芯、密封件,避免影响系统正常运行。

东京计器TOKYOKEIKI单向阀C5G-825-JA-S160


Detailed Explanation of TOKYO KEIKI Check Valve C5G-825-JA-S160 (Right-Angle Type)

TOKYOKEIKI (formerly TOKIMEC) C5G-825-JA-S160 is a right-angle check valve belonging to the TOKYO KEIKI C5G series. Its core function is to control the one-way flow of hydraulic oil and prevent reverse backflow, making it suitable for medium- and high-pressure hydraulic systems. Featuring precision manufacturing from Japan, it offers high reliability and low pressure loss, and is widely used in various industrial hydraulic equipment.

I. Complete Model Breakdown (C5G-825-JA-S160)

Each code segment in the model corresponds to specific specifications, defining the product structure, mounting standards and key parameters as follows:
(F3)-C5G-825-(S3)-JA-(11)-(S160)-(M)
(1) (2)  (3)  (4)    (5)    (6)  (7)

Angle Type Check Valves (Subplate Mounting Type)

C2G / C5G Series
(1) Applicable Hydraulic Fluid
  • No mark: Petroleum-based hydraulic oil, water-glycol hydraulic oil

  • F3: Phosphate ester hydraulic oil

(2) Right-angle check valve (subplate mounting type)
(3) Size Designation
Refer to the [Specifications] section.
(4) Cracking pressure: 0.035 MPa
(5) Design number: Marked as JA only for model C2G-805
(6) Special type number
  • S51: With valve opening adjustment mechanism (for C2G-805)

  • S160: With valve opening adjustment mechanism (for C2G-815 and C5G-825)

    Note: Max. operating pressure for special type numbers S51 and S160 is 14 MPa.

(7) Type of valve mounting bolts
  • C2G-805, C2G-815, C5G-815 can use unmarked metric threads and unified threads.

  • For C5G-825:

    • No mark: Unified thread (3/4-10 UNC)

    • M: Metric thread (M20)


II. Core Technical Specifications

This check valve is specially designed for medium- and high-pressure hydraulic systems, with parameters conforming to TOKYO KEIKI precision manufacturing standards:
ItemSpecification
Product TypeRight-angle check valve (one-way flow, reverse blocking)
Nominal SizeCompatible with NG10 (compliant with ISO 4401-05 mounting standard)
Cracking Pressure1.60 MPa (16 bar) (specified by code S160)
Rated Pressure35 MPa (350 bar) (for medium- and high-pressure systems)
Max. Flow RateApprox. 80 L/min (for medium-to-large flow conditions)
Applicable MediaMineral oil, water-glycol (standard type)
Operating Oil Temperature-20°C ~ +80°C
Mounting MethodRight-angle mounting, conforming to ISO 4401-05 (CETOP 5) mounting surface
Body MaterialHigh-strength cast iron (corrosion-resistant, high-pressure resistant, long service life)
Seal MaterialNBR (nitrile rubber) (suitable for conventional hydraulic oil, reliable sealing to prevent internal leakage)

III. Structural Features & Core Functions

1. Structural Features

  • Right-angle structure: Inlet and outlet ports are arranged at a right angle, suitable for piping turning in hydraulic systems, saving installation space. The optimized flow path design reduces flow resistance and lowers system energy consumption.

  • Precision sealing design: High-precision fitting between spool and body, combined with NBR sealing components, results in extremely low internal leakage, effectively maintaining circuit pressure for pressure-holding applications.

  • Stackable compatible mounting: JA mounting surface meets international standards; can be directly stacked on solenoid valves or hydraulic manifolds without extra piping, enabling convenient and neat installation, compatible with TOKYO KEIKI and other brand hydraulic units.

  • High reliability: Manufactured in Japan, key components made of high-strength materials, shock-resistant and high-pressure resistant, suitable for frequent start-stop operations with long service life.

2. Core Functions

  • One-way flow control: Allows hydraulic oil to flow only from the inlet (Port P) to the outlet (Port A); automatically blocks reverse flow to protect hydraulic pumps, control valves and other core components from backflow damage, serving as a basic protection element in hydraulic systems.

  • Circuit pressure holding: Through reverse blocking, it helps maintain stable pressure in hydraulic circuits and prevents position drift of actuators (e.g., cylinders, hydraulic motors) caused by pressure leakage.

  • Low pressure loss: Optimized flow path and precise cracking pressure setting ensure reliable one-way blocking while minimizing pressure loss during oil flow, improving overall system efficiency.


IV. Typical Application Scenarios

With its 35 MPa high-pressure rating, medium-to-large flow capacity and right-angle mounting advantage, this check valve is widely used in various medium- and high-pressure hydraulic systems, especially for:
  • Industrial machinery: Hydraulic circuits of injection molding machines, die-casting machines and hydraulic presses, to prevent oil backflow and protect pumps and actuators.

  • Machine tools: Hydraulic systems of precision machine tools (grinders, milling machines, machining centers), assisting pressure holding to ensure machining accuracy.

  • Construction machinery & marine hydraulic systems: Suitable for high-pressure conditions, preventing equipment failure due to oil backflow and enhancing system stability.

  • Other medium- and high-pressure hydraulic units: Customized hydraulic power units and hydraulic circuits of automated production lines, acting as basic logic control elements to ensure normal system operation.


V. Installation & Operation Guidelines

  • Mounting direction: Install strictly according to the arrow mark on the valve body, ensuring oil flow direction matches the arrow. Incorrect installation will block normal flow, disable one-way control and may damage equipment.

  • Mounting torque: ISO 4401-05 standard mounting surface; bolt tightening torque shall be controlled at 12–15 N·m to ensure firm installation and avoid loosening or leakage caused by vibration.

  • Oil cleanliness: Recommended oil cleanliness ≥ NAS 7 grade, equipped with 10–25 μm filter to prevent contaminants from entering the spool-body clearance, causing jamming or seal damage.

  • Oil temperature control: Maintain operating temperature within -20°C ~ +80°C to avoid seal aging and oil viscosity reduction due to overheating.

  • Media compatibility: Use only approved mineral oil or water-glycol; corrosive fluids are prohibited to prevent corrosion of the valve body and seals.

  • Maintenance inspection: Regularly check spool operation. If jamming or leakage occurs, disassemble, clean or replace the spool and seals promptly to avoid system malfunction.

TOKYO KEIKI Check Valve C5G-825-JA-S160

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